Garment OS · the apparel vertical

One order. One Style File.

Every garment order lives on a single file — its costing, samples, plan, materials, floor output, quality and shipment. Everyone works off the same record, so nothing gets lost between the office and the floor.

✓ Runs on the same books and GST as the rest of Flint — garment isn’t a separate app.

One Style File — costing, samples, plan, materials, production, quality and dispatch on one record

✓ Runs on the same books and GST as the rest of Flint — garment isn’t a separate app.

Running an export order on spreadsheets means the costing is in one file, the sample status is in a chat, the plan is on a whiteboard, and the floor count is in someone’s head. When one slips, you find out late.

Garment OS puts all of it on one file — so the whole order is visible in one place.

The order, in order

Eight steps, one file

1Style FileOne file per buyer PO line, from 8 garment templates.
2Costing & BOMSet the cost, lock it, get the bill of materials.
3SamplingFive rounds, with a hard pre-production gate.
4Plan (T&A)Milestones that count back from the ship date.
5MaterialsTurn the BOM into vendor POs and issue to cutting.
6ProductionDaily cut, sew, finish and pack counts.
7QualityEnd-line AQL inspection per lot.
8DispatchPacking list and a ready export invoice.
How it works

From buyer PO to dispatch

Eight parts of a garment order that work on one file — the Style File anchors the order, and every step from costing to shipping runs against it.

The anchor

Start every order from a template

Pick from eight garment templates — knit tee, polo, woven shirt and more — and set the colour and size ratio for the order. All your live orders sit in one Order Book so you can see what’s where. Got a repeat order? Clone the finished style and Flint keeps the link to the original.

  • 8 garment-type templates
  • Colour × size ratio grid per order
  • Reorder by cloning a past style (keeps the link)
Order Book with 8 garment templates, style rows and reorder cloning
Costing

Lock the cost, get the BOM

Build the cost — cut-and-make, wastage, overhead and margin on FOB. Lock it once and Flint sets the FOB price, moves the order forward, and builds the bill of materials for you. The BOM is per-piece quantity across the order, plus wastage.

  • Cost sheet: CM, wastage, overhead, margin on FOB
  • Lock it → FOB price set, status moves on
  • BOM built automatically from the cost
Cost sheet with CM, fabric, wastage, overhead, margin and locked FOB price
Sampling

Five rounds, one hard gate

Track every sample round — proto, fit, SMS, PP and TOP — with revisions and buyer comments. Production can’t start until the pre-production (PP) sample is approved. A founder can override, but only with a reason on record.

  • 5 rounds, revisions counted automatically
  • Buyer comments on each round
  • PP approval is the only door into production (founder override logged)
Sampling tracker — five rounds from proto to TOP with PP gate unlocking production
Time & Action

A plan that counts back from the ship date

Milestones are anchored to the ex-factory date — the planned cut date sits 40 days before it. Each milestone shows done, current, overdue or upcoming, with the exact days of slippage. Re-plan or mark done as things move.

  • Planned cut date = ex-factory − 40 days
  • Milestones show slippage in days
  • Templates per garment type
T&A CalendarEx-factory: 28 Aug
Fabric in-house12 JulDone
PP sample approved18 JulDone
Planned cut date19 JulCurrent
Trims in-house16 Jul+3d late
Sewing complete08 AugUpcoming
Ex-factory28 AugUpcoming
Buying & issuing

From BOM to the cutting table

Turn BOM lines into vendor purchase orders in a click — it reuses Flint’s normal PO system. Then issue materials to cutting with a PIN sign-off. Each BOM line shows what’s ordered, received and issued, so shortages surface early.

  • BOM lines → vendor POs
  • Issue to cutting with a PIN sign-off
  • Ordered / received / issued shown per line
MaterialsBOM-00127
MaterialOrderedReceivedIssued
Cotton Pique2,520 m2,520 m2,520 m
Rib 1×1180 m180 m180 m
Collar InterliningShort180 m120 m120 m
Sewing Thread36 cone36 cone36 cone
On the floor

Daily counts, cut to pack

Record output each day by line across four stages — cut, sew, finish, pack — and watch each order fill up. If nothing’s entered for three days, Flint flags the order as behind. (Full detail is on the Production page.)

  • 4 stages: cut, sew, finish, pack
  • Captured per line, per day
  • “Behind plan” flag after 3 idle days
Progress3,600 pcs
Cut3,200 / 3,600
Sew2,400 / 3,600
Finish1,680 / 3,600
Pack1,120 / 3,600
Quality control

Inspection that can hold a shipment

Every lot gets an end-line AQL check on an ANSI Z1.4 plan. Flint decides accept or reject on its own — majors at 2.5, minors at 1.5, any critical fails — and works out DHU and right-first-time. A rejected lot is blocked from dispatch.

  • Accept/reject decided automatically
  • Critical / major / minor defects with zones
  • DHU and RFT per lot; reject blocks dispatch
AQL inspection — ANSI Z1.4 plan with accept/reject verdict, DHU and RFT
Shipping

Pack it, and the invoice is ready

The packing list builds from pieces-per-carton and the size ratio. Dispatch checks the QC gate first (founder can override, with a reason). Then Flint drafts the export invoice for you — with export tax treatment and the FOB in your buyer’s currency — and you add the shipping documents.

  • Packing list from pieces/carton + ratio
  • QC gate checked before shipping
  • Export invoice auto-drafted (multi-currency FOB)
  • Shipping docs (SB/BL/AWB, vessel, container), editable
Packing List
12 cartons3,600 pcs
RatioS1 : M2 : L3 : XL2 : XXL1
Export InvoiceDraft
$17,460.00FOB · USD
export_lutDrafted
Two more

Features that founders love

Pin it on the garment itself

Open a garment sketch and pin things right where they belong — defect spots (front or back, with a photo), BOM items, and measurement points with tolerances. It’s the tech-pack, made visual.

Visual Style FileInteractive
Stain defect
Collar interlining
Chest width ±0.5"

What’s at risk, right now

One founder view ranks every order by risk — an order is high risk if it’s QC-blocked or past its ship date, medium if the ship date is close or the plan has slipped. It’s a fixed rule, not a hunch.

Risk InboxFounder view
STY-WSHRT-00128QC-blocked · Lot rejected
High
STY-KNIT-00125Overdue · ex-factory was 14 Jul
High
STY-POLO-00127Ship date in 39 days
Medium
STY-POLO-00130T&A slipped · trims late
Medium
Export compliance

The paperwork stays honest

Exporting means extra filings and certificates. Flint keeps track of the three things that catch most garment exporters off-guard.

Job-work returns (ITC-04)

If you send fabric to a job worker, GST requires a quarterly ITC-04 filing. Flint builds the summary from your issued materials and exports it as a CSV — ready for your CA.

LUT & RCMC expiry warnings

Your Letter of Undertaking (LUT) lets you export without paying GST upfront. If it expires, your next shipment gets taxed. Flint warns you before it lapses — same for your RCMC certificate.

e-Way bill link-out

Flint doesn’t generate e-way bills itself — it gives you a quick link to the GSTN portal with your shipment details pre-filled, so you create the bill there in one step.

1 fileper order, start to finish
8 stepsPO to dispatch, all built
5 roundssampling, with a hard PP gate
AQLANSI Z1.4 inspection
Garment OS

Frequently asked questions

No. It runs on the same Flint workspace as your invoices, stock and books — garment is a set of modules on top, not a different app.

Only a founder can, and only with a reason on record. By default, production is locked until the PP sample is approved.

No — while a lot’s latest QC result is a reject, dispatch is blocked. Clear or re-inspect it and dispatch opens.

It drafts your export invoice in Flint, ready to review. It doesn’t generate an e-invoice IRN.

Yes. Clone a finished Style File and the new one keeps a link to the original, so the costing and BOM history carry over.

See it in action

Don't take our word for it.
See Flint run your floor.

Book a free 30-minute demo with your own data loaded — no slides. Just Flint handling your orders, stock, production and GST, live.

10,000+invoices raised a day
1 dayto go live on Flint
~5 minto a GST e-invoice
0spreadsheets needed